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PK2CD & PK3CD Converting Dispense Systems

 

Converting Dispense Systems
Solvent-borne and solventless laminating adhesives

 
 

Fluidic Systems' PK2-CD and PK3-CDEX offer the accuracy and low-maintenance reliability required by the converting industry for automatic processing of solventless and solvent-borne laminating adhesives. The variable ratio systems are designed for mix ratios from 1:1 to 100:1 (+/- 1% accuracy), viscosities from 1 cps to non-flow compounds, and flow rates up to 5,700 cc/minute. Features include intuitive touch screen controls, convenient ratio check station, ratio tracking,
material tracking, and reporting options.

The PK3-CDEX is a new product specifically developed for processing solvent-borne adhesives. The system is designed to operate in hazardous zones, meter co-reactants down to 1%, and provide high material outputs.

 

 

 

square_bullet Precision flow control
square_bullet Variable mix ratios to 100:1
square_bullet Ratio, material tracking and reporting
square_bullet Simple touch screen controls
square_bullet Convenient, automated ratio-check
square_bullet Easy control integration
square_bullet Three component metering withdual-formulation versatility
square_bullet High output

New Dispensing Technology

 
Fluidic's technology is based on patented Linear Displacement Pumps (LDPs) and PLC control system. Precision motion control (similar to robotic controls and drives), powered by closed-loop servo motors with ball screw drives and coupled to the positive displacement LDPs, results in a precision metering system with a wide range of dispensing capabilities. Fluidic's patented LDP (US 6,398,514 B1) is a volumetrically accurate double-acting continuous flow rod displacement pump. LDPs have the advantage of no material slip (bypass) and are unaffected by viscosity variations. Gear meter pumps have inherent slip factors, while piston and progressive cavity pumps wear resulting in material slip. Slip factors adversely affect metering accuracy. LDPs have no slip factor regardless of pressure. And unlike gear meter pumps, LDPs are unaffected by batch-to-batch and temperature-induced viscosity variations that require calibration adjustments. In addition, LDPs fill and dispense from a single port facilitated by Fluidic's patent-pending XV2 cross-over valve. This design eliminates troublesome check valves.
 
 

Specifications

 
Mix Ratio Range 1:1 to 100:1*
Accuracy +/- 1%
Flow Rates 10 cc/min to 5,700 cc/min*
Working Pressure 3500 psi*
Fluid Viscosities 1 cps to non-flow
Wetted Materials 303, 316 SS, TFE, PE
Cabinet Dimensions 24” x 27” x 57”
Air Requirements 25-50 CFM @ 80-120 psi
Electrical requirements (single phase) 120 VAC, 20-30 amps
  30 KV Power Surge/Filter Suppressor
Standards† Class I, Division 2 Groups C & D
Class I, Division 1, Zone 0 & 1 Hazardous Locations (optional)
† Manufacturing Standards: UL/CSA Test Certification in process
* configured to application requirements
 
 

TWO COMPONENT DISPENSING SYSTEM

 

TWO COMPONENT DISPENSING SYSTEM
SOLVENTLESS LAMINATING ADHESIVES

Fluidic Systems PK2CD (Converting Dispense) machine is based on Fluidic’s patented Linea-r Displacement Pumps (LDPs) and PLC control system. Dispensing Parameters: Variable Mix Ratios from 1:1 to 100:1 (+/- 1%), Viscosity Range from 1cps to non-flow, and Flow Rates up to 6,000 cc/min. (1.5 gal/min.). Features include Touch Screen OIT display, Ratio Check Station, Ratio Tracking, and Ethernet Statistical Process Reporting (SPR) for logging production outputs. The control system is easily integrated with lamination machines. www.fluidicsystems.com.


 

 

THREE COMPONENT DISPENSING SYSTEM

 

THREE COMPONENT DISPENSING SYSTEM
SOLVENTBORNE & SOLVENTLESS LAMINATING ADHESIVES

The Fluidic Systems PK3CD-EX (Converting Dispense - Explosion Proof) is engineered for on demand metering and mixing of 3-component solventborne and 2-component solventless laminating adhesives. The new technology is based on Fluidic's patented Linear Displacement Pumps (LDP) and PLC control system. The variable ratio system is designed for mix ratios up to 100:1 +/-1%, viscosities from <1cps to non-flow, and flow rates up to 1.6 gal/min. (6,062 cc/min.). Features include 10" Color Touch Screen OIT display, convenient Ratio Check Station, Ethernet SPR reporting for logging production outputs. The control system is easily integrated with laminating systems. www.fluidicsystems.com


 

PK3CD-EX Solventborne Dispensing Unit

 

 
 
 
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